Temperature-Controlled Switch

It sounds rather
mysterious: a switch that is controlled by its ambient temperature. All
without the touch of a human hand, except for when you’re building this
sort of electronic thermostat. There are a lot of handy uses for a
thermally controlled switch. If the temperature inside your PC gets too
high sometimes, the circuit can switch on an extra fan. You can also use
to switch on an electric heater automatically if the room temperature
is too low. There are innumerable potential applications for the
thermostat described here.

Circuit diagram:

Temperature Controlled Switch Circuit

Temperature-Controlled Switch Circuit Diagram

There are lots of ways to measure the temperature of an object. One
very simple way is to use a semiconductor sensor, such as the National
Semiconductor LM35 IC. This sensor is accurate to within 0.5 °C at 25
ºC, and few other sensors can do better or even come close to this level
of accuracy. In the circuit described here, the sensor (IC2) generates
an output voltage of 10 mV/°C, so the minimum temperature that can be
measured is 0 °C. At 25 °C, the output voltage of the sensor is (25 °C ×
10 mV/°C) = 0.25 V.

The circuit uses a TLC271 opamp as a comparator. It compares the
voltage from the temperature sensor, which is connected to its
non-inverting input (pin 3), with the voltage on its inverting input
(pin 2). The latter voltage can be set with potentiometer P1. If the
voltage from the sensor rises above the reference value set by P1 (which
represents the desired temperature), the output of the comparator
toggles to the full supply voltage level. The output is fed to
transistor T1, which acts as a switch so the output can handle more

This makes it possible to energize a relay in order to switch a
heavy load or a higher voltage. The transistor also supplies current to LED
D1, which indicates whether the temperature is above the reference
value. The reference value can be adjusted by P1 over the range of 18–30
°C with the indicated component values. Of course, you can adjust the
range to suit your needs by modifying the value of R1 and/or R2. To
prevent instability in the vicinity of the reference value, a small
amount of hysteresis is provided by resistor R4 so the temperature will
have to continue rising or falling by a small amount (approximately 0.5
°C) before the output state changes.

The LM35 is available in several different versions. All versions
have a rated temperature range of at least 0–100 °C. One thing you may
have to take into account is that the sensor has a relatively long
response time. According to the datasheet, the sensor takes 3 minutes to
reach nearly 100% of its final value in still air. The opamp has very
low drift relative to its input voltages, and in the low-power mode used
here it draws very little current. The sensor also draws very little
current, so the total current consumption is less than 80 µA when LED D1 is off.

The advantage of low current consumption is that the circuit can be
powered by a battery if necessary (6 V, 9 V or 12 V). The sensor has a
rated operating voltage range of 4–30 V, and the TLC271 is rated for a
supply voltage of 3–16 V. The circuit can thus work very well with a
12-V supply voltage, which means you can also use it for car
applications (at 14.4 V). In that case, you must give additional
attention to filtering out interference on the supply voltage.
Source: Elektor Electronics 12-2010

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