9 Second Digital Readout Countdown Timer

9 Second Digital Readout Countdown Timer

Circuit Description

Below is a thermostat circuit I recently built to control a 1300 watt
space heater. The heater element (not shown) is connected in series
with two back to back 16 amp SCRs (not shown) which are controlled with a
small pulse transformer. The pulse transformer has 3 identical
windings, two of which are used to supply trigger pulses to the SCRs,
and the third winding is connected to a PNP transistor pair that
alternately supply pulses to the transformer at the beginning of each AC
half cycle. The trigger pulses are applied to both SCRs near the
beginning of each AC half cycle but only one conducts depending on the
AC polarity.

DC power for the circuit is shown in the lower left section of
the drawing and uses a 1.25uF, 400 volt non-polarized capacitor to
obtain about 50mA of current from the AC line. The current is rectified
by 2 diodes and used to charge a couple larger low voltage capacitors
(3300uF) which provide about 6 volts DC for the circuit. The DC voltage
is regulated by the 6.2 volt zener and the 150 ohm resistor in series
with the line limits the surge current when power is first applied.

The lower comparator (output at pin 13) serves as a zero crossing
detector and produces a 60 Hz square wave in phase with the AC line. The
phase is shifted slightly by the 0.33 uF, 220K and 1K network so that
the SCR trigger pulse arrives when the line voltage is a few volts above
or below zero. The SCRs will not trigger at exactly zero since there
will be no voltage to maintain conduction.

The upper two comparators operate in same manner as described in the
“Electronic thermostat and relay” circuit. A low level at pin 2 is
produced when the temperature is above the desired level and inhibits
the square wave at pin 13 and prevents triggering of the SCRs. When the
temperature drops below the desired level, pin 2 will move to an open
circuit condition allowing the square wave at pin 13 to trigger the
SCRs.

The comparator near the center of the drawing (pins 8,9,14) is used
to allow the heater to be manually run for a few minutes and
automatically shut off. A momentary toggle switch (shown connected to a
51 ohm resistor) is used to discharge the 1000uF capacitor so that pin 2
of the upper comparator moves to a open circuit state allowing the 60
Hz square wave to trigger the SCRs and power the heater. When the
capacitor reaches about 4 volts the circuit returns to normal operation
where the thermistor controls the operation. The momentary switch can
also be toggled so that the capacitor charges above 4 volts and shuts
off the heater if the temperature is above the setting of the pot.

Circuit diagram

Circuit

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